DTAS – Dimensional Tolerance Analysis SolutionDTOS – Dimensional Technical One Solution

PRODUCT INTRODUCTION

PRODUCT INTRODUCTION

DTOS – Dimensional Technical One Solution

The Intelligent Dimensional Engineering Platform

DTOS integrates simulation, measurement, and AI into a unified closed-loop system. It delivers centralized control and smart analysis across the entire product lifecycle—redefining precision, efficiency, and intelligence in dimensional engineering.

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Key Challenges We Solve

Inefficiency & Disconnected Data

Isolated simulation data and manual processes slow down analysis and limit traceability


Uncertainty in Quality & Accuracy

Limited simulation accuracy and unverified measurement data hinder root cause analysis and decision-making

Product Feature Introduction

Tolerance Simulation Data Platform

Project Hub – Plan, track, and control simulation projects from design input to final delivery.

Process Builder  –Standardize workflows using custom scripts and templates for consistent execution

Model Library  – Centralize and reuse simulation models with versioning and knowledge preservation.

Report Engine – Auto‑generate, review, approve, and securely share standardized simulation reports.


Collaboration Suite – Assign tasks, track progress, manage versions, and control access by role.

Tolerance Knowledge Base – Central hub for standards, historical data, tools, and best practices in tolerance optimization.

Dimension Measurement Data Platform

Automated Data Hub – Integrates seamlessly with line measurement, CMM, tool sensors, audit checks, and environmental monitors. Imports data from Excel, CSV, DMO, TXT, and more.

Intelligent Data Engine – Organizes data by plant, model, platform, and supplier. Automatically removes duplicates and filters intelligently by point‑cloud density and pass‑rate thresholds.

Advanced Analytics Suite – Analyzes pass rates, point clouds, deviation trends, and SPC metrics (CP/CPK). Runs combined root‑cause analysis using both simulation and measured data.

Real‑Time Dashboards – Customizable charts including Box, Carpet, Scatter, and Radar plots. Drill down for detailed views and live monitoring.

Smart Alert System – Triggers early warnings based on SPC rules (Sigma, trends, etc.) and automatically distributes reports to relevant teams.

Web 3D Visualization

WEBGL 3D Interaction

Real-time Rendering

Digital Twin Integration

DTOS Overall Architecture

Unified Digital Ecosystem

A closed-loop system integrating intelligent analytics, metrology data, simulation models, and scalable infrastructure.

AI‑Driven Intelligence Engine

Continuously trains on combined simulation and measurement data using neural networks, closing the gap between design and production with enhanced predictive accuracy.

Intelligent Workflow Hub

End‑to‑end lifecycle management featuring version control, task tracking, role‑based access, and customizable workflows, alongside core analytics and interactive visualization.

Secure & Scalable Foundation

Built on cloud‑ready architecture with secure data storage, high‑performance networking, and enterprise‑grade protection.


DTOS delivers connected intelligence—transforming dimensional data into actionable insight across development and quality assurance.


DTOS Technical Architecture

Modern Three-Tier Architecture 

Frontend – Responsive interfaces built with Vue.js 

Backend  – Agile and scalable services powered by Spring Boot

Hybrid Data Layer 

MySQL – Relational data management with high integrity

Redis – In-memory caching for accelerated performance 

TiDB – Distributed SQL for horizontal scalability

Engineered for Performance & Scale

Optimized to reduce latency, handle massive datasets, and deliver high-throughput data processing across all operations.

Architectural Advantages

Microservices Architecture

1–2 second response time, high‑concurrency ready,major leap over traditional systems (20–25 seconds).

Modular Scalability

Elastic expansion of business modules to adapt across industrial scenarios and future growth.

Ecosystem Integration

Seamless connectivity with PLM and DTAS products, creating a continuous digital thread from design to production.

Product Advantages

Closed‑Loop Workflow

Integrates simulation, data, analysis, and control in one platform — eliminating silos and manual handoffs.

AI‑Automated Operations

Standardized workflows driven by AI to accelerate tasks and optimize resource use.

Insights from Real Data

High‑fidelity, large‑scale datasets ensure accurate analysis for process and quality improvements.

Enterprise Security

Role‑based access, systematic backup, and layered protocols protect data and ensure platform stability.

Visual & Interactive

3D modeling combined with live dashboards turns complex dimensional data into clear, actionable views.

Applicable Scenarios

Automotive Manufacturing

Closed‑loop quality management from Body‑in‑White dimensional control to closures tolerance analysis.

Aerospace

High‑precision simulation and quality monitoring for large, complex aircraft structures and assemblies.

General Manufacturing

End‑to‑end dimensional engineering and quality management for high‑precision multi‑component products.

Get Detailed Info: Pricing, Specs & Support

Please contact our team for more information on product pricing, technical data, project support, and more

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